I removed all the clips and spacers from the windscreen. I'm very happy with the results.
The next step will be doing some sanding on the outside Sikaflex and then applying another layer to fill gaps left by the spacers and clips. I will also try to get a nice cosmetic fillet on the inside of the roll bar.
I was happy to remove the ill conceived bulge from the lower cowl!
I used some very thin aluminum as a form for the new fiberglass:
Here is the form ready for fiberglass:
I went with 4 layers of cloth to give more allowance for sanding:
The initial repair went well. Although a fair amount of filling and sanding is still to come.
