Labels

Thursday, November 16, 2023

Update for first quarter 2023:

 The plane finally made it to the hangar in February!



Rear spar bolt with proper castellated nut:

Ego battery powered light with tripod works great:

Britt showing off the hangar warming present from our friends Frost and Robin:

All wing bolts installed and torqued!

Very motivating to have the wings on! Thanks for the help from Paul and Frost!


Very happy to have the plane at the hangar! Stressful, but it is insured!







Getting ready for the move:


Update from August through December 2022:

 I have been slack about updating the blog but the work on the RV-7 has been slowly continuing!


Slot for canopy lock:

Canopy lock with ground down lock tab:


Sealed the firewall penetrations with 3m fire barrier caulk:

Torqued and safety wired prop bolts:





Upper gear leg intersection fairings are done:

Sanded and primed spinner:



Cowl inlet baffles complete:


A lot of work to get the fairings looking good:




More work on the “endless” cowling:

Paul is always a good sport!


Sunday, August 21, 2022

Cowling work plus several odds and ends:

 

With the mottled pattern of the various fillers it was getting difficult to tell how the front of the cowling was progressing so I sprayed it with spraymax 2k primer filler. It actually looks a lot closer than I originally thought.

The inside of the lower cowl is about ready to be coated with clear epoxy and primed / painted.

Skim coating the cowling with rage to fill the innumerable pinholes and defects in the vans' cowling.

Working on filling the rough parts of the inside of the cowling for better paint adhesion / less nooks and crannies to catch oil once the plane is flying.

Planning on filling and priming the gear leg fairings but first I decided to reinforce the hose clamp tabs with a layer of carbon fiber followed by one layer of fiberglass:

Filling and sanding continues...

Inside of the top cowl is cleaned up and mostly ready.

The tail lynx springs turned out nice.

Paul and I updated the software on the G3X and the GTN-650:

Working on the rudder pedal to rudder cable links:

The finished links:

Checking the fit on the endless cowling...


All the empennage fairings are done and installed:



New toy: Wiha Speed e2 electric screwdriver - really a nice tool, perfect for the number six screws for all the fairings.

Finishing up the fairings:

I finished filling and priming the interface between the knockout panel and the riser fairing for the BRS parachute

Getting ready to prime the trailing edge of the rudder:

Mounting the BRS parachute knockout panel with the prescribed RTV: