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Friday, August 30, 2013

More flap work: 3.5 hours

I made more progress on the right flap. I finished the bracket that the electric flap actuator connects to. I also got the hinge drilled to the flap spar. The only thing left to do is countersink the flap spar then I will be ready to deburr, dimple and prime everything.

 

Drilling the hinge to the spar:

 

Tuesday, August 27, 2013

Prop arrived! Worked on right flap: 7.1 hours

My Hartzell constant speed prop (72") arrived while I was out of town but Britt was kind enough to get it into her little car and haul it up the steep driveway. The prop is beautiful. I look forward to seeing it on the airplane.

I also got started on the right flap and made rapid progress.

 

Safe in the garage:

 

Had some help unpacking:

 

Beautiful:

 

Not too heavy:

 

Flap bottom skin assembly:

 

All together for match drilling:

 

Saturday, August 17, 2013

Aileron brackets and gap seal installed: 7 hours

I got the outboard aileron bracket parts prepped and primed. While that was drying I worked on prepping the gap seal. When everything was dry I got it all riveted on. It went very well. I only used the rivet gun on a few spots I couldn't reach with the hand squeezer.

 

Duct tape is essential! (Keeps the long rivet set from rotating and reduces scratches)

 

Aileron brackets installed:

 

Ready to rivet gap seal:

 

Done for the night:

 

Friday, August 16, 2013

Right wing aileron brackets: 3 hours

The inboard bracket is ready to mount on the rear spar. I also worked on the outboard bracket and the aileron gap seal.

 

Inboard aileron bracket in progress:

 

Friday, August 9, 2013

Built wing stand: 3.5 hours

I got the floor stand for the wing built. Britt and I then took the wing off the rack and transferred it to the new stand. I also took down the column. The garage feels much more open now.

 

Better without the column:

 

Still a lot in the garage right now.

 

Thursday, August 8, 2013

Finished top skin riveting: 7 hours

I was able to use the pneumatic squeezer to finish up the top skin to rear spar rivets.

I also spent a fair amount of time fine tuning the fuel tank fit before I temporarily bolted and screwed it to the wing.

I also finished taking inventory of the fuselage and finish kit.

I got a little bit of work done on the floor stand for the wing. Once this is done I will take the wing out of the rack and remove the temporary column from the garage.

 

Ready to come off the rack:

 

 

Wednesday, August 7, 2013

Finished team riveting and more inventory: 5.6 hours

Britt and I got all of the two person riveting on the right wing top skin finished!

Earlier in the day I made a lot of progress on the inventory.

 

I couldn't resist doing a quick instrument panel mockup.

 

The fuselage will stay on top of the crate for now but it's very easy to relocate if necessary.

 

Turned out very good:

 

Tuesday, August 6, 2013

Inventory finishing kit and fuselage: 4.5 hours

Britt helped me unpack the finishing kit box. We were able to inspect and check off all the big expensive pieces.

I then made a lot of progress taking inventory of everything else.

I also packed my wheels, tires, tubes etc. to be sent off to a specialty shop in CA (Anti Splat Aero). They will be installing a new sealed main wheel bearing that doesn't have to be repacked with grease every time the wheel is removed. They will also true the complete wheel assembly.

I also ordered four brake master cylinders from Grove Aircraft. These are a bit higher quality and more adjustable than the standard master cylinders that Vans ships with the kit.

 

Unboxing:

 

Taking inventory:

 

Saturday, August 3, 2013

Oshkosh and engine / propeller order

We had a great trip to Oshkosh and saw a huge number of beautiful RV's and other airplanes.

I visited the Vans and Lycoming displays. I have gone ahead and pulled the trigger on my engine and propeller order.

The order will be processed this week and the engine and prop should arrive here in about 12 weeks.

The engine is a Lycoming IO-360 and the prop is a Hartzell constant speed blended airfoil.

The engine is fuel injected and will produce 180hp. The prop is 72" long and improves on climb rate, cruise speed and noise levels compared with a fixed pitch propeller.

 


The 360 series display engine at the Lycoming booth: